Formulation of Corn-Millet Puffs

CLIENT

Ready To Eat

Corn Millets Puff’s

OUR ROLE

We redefined fast-casual loyalty

What Our client required?

 

Our client sought the formulation of Corn-Millet Puffs using organic and gluten-free ingredients, emphasizing natural components and spicy flavors to enhance appeal.

Challenges:

  • Developing Corn-Millet puffs using certified organic corn grits, devoid of artificial additives.
  • Incorporating natural antioxidants to combat lipid oxidation and maintain sensory qualities.
  • Optimizing millet to corn ratio for superior sensory attributes.

Our Approach:

  • Conducted multiple trials to determine precise ingredient quantities, ensuring desired sensory properties.
  • Reduced lipid content and introduced natural antioxidants for prolonged shelf life.
  • Performed physiochemical analysis to assess moisture content and water activity.

Benefits:

  • Minimalistic ingredients – Corn and Millet.
  • No sugar or salt, making it a healthier option.
  • Gluten-free, lactose-free, and suitable for vegans.
  • Free from preservatives, aligning with clean-label preferences.

Solution

What I did Today

Corn puff
Corn puffs

Solution:

  • The low-calorie chewing gum was formulated by replacing sugar with natural sweeteners like stevia and monk fruit extract.
  • The fruity flavour was added to the chewing gum at the end of the cooking process to avoid flavour loss.
  • Based on the different trials, the firm chewy texture was optimized by varying the extruding temperature and the stretching time.
  • For the stickiness of the gum, adding either powder or exterior coating to the chewing gum, the hydrophobic nature will bind to the coating instead of the various surfaces.

Benefits

  • Customer Focused –natural ingredients, formulation of chewing gum with no added sugar with good sensory properties
  • Evaluation of formulation, extruding, stretching, moulding, flavour addition and sensory testing.

Testimonials