A recent paper published in Animal Feed Science and Technology (2024) describes research on keratin from chicken feathers (feather meal) which investigates the feasibility of feather meal as a sustainable, high-protein, pet food ingredient. This research uses extrusion processing, a technology, to facilitate the digestibility and functional structural characteristics of feather meal - two persistence problems in the utilization of feather meal as a novel protein source.

Feather-Derived Keratin: Transforming Chicken By-Product into Pet Nutrition

Interesting News . July 08, 2025

A recent paper published in Animal Feed Science and Technology (2024) describes research on keratin from chicken feathers (feather meal) which investigates the feasibility of feather meal as a sustainable, high-protein, pet food ingredient. This research uses extrusion processing, a technology, to facilitate the digestibility and functional structural characteristics of feather meal – two persistence problems in the utilization of feather meal as a novel protein source.

Novel Protein Identified

Feather Meal Keratin Protein

A keratin protein created by processing chicken feathers into extruded feather meal to optimize the availability and digestibility of keratin protein.

Scientific Results

Extrusion Improves Digestibility

  • High-pressure extrusion has changed the dense structural structure of feather keratin thus the digestibility impact from an animal study was greatly improved.
  • Processing parameters of extrusion (temperature, screw speed etc.) were optimized to allow for the integrity of the amino acids while breaking down the structural bonds of keratin.

Circular Economy Benefit

  • Transforming voluminous by-products of poultry into a high-value protein, feed grade protein-based feed source with minimal processing.
  • Provides a great environmental value by using an immense waste stream with affordable disposal instead of environmentally costly disposal processing.

Functional protein characteristics:

  • Keratin feather meal has the structural and texture characteristics necessary for extruded kibble or high protein bites.
  • Feather meal has a high protein composition (>80%) useful with low cost, value-added pet food formulations.

Pet Food Relevance​

Feature Application Insight
Novel Protein Source Sustainable use of low-cost feather keratin protein
Digestibility Improved through targeted extrusion techniques
Formulation Use Ideal for dry kibble, extruded treats, or supplemental protein blends
Sustainability Aligns with zero-waste and circular feed strategies
Palatability Concerns Requires palatants to enhance taste and acceptance among pets
Functional Structure Provides textural benefits like kibble firmness and crunch
Feather-Derived Keratin blog

Next Steps for Manufacturers

  1. Optimize Extrusion Parameters
  • Adjust temperature, moisture, and pressure parameters, so the protein quality of the ingredients can be retained while increasing digestibility.
  • Consider inclusion rates with alternative and complementary protein sources to achieve maximum palatability.
  1. Nutritional & Digestibility Trials
  • Undertake digestibility studies in vivo and undertake some basic nutritional trials in dogs and cats.
  • Look for changes in growth, coat condition, and stool quality over 8–12 weeks.
  1. Safety Assessment & Regulatory Compliance
  • Ensure that feather meal meets the level of pet food grade, includes microbial safety, and checking levels for heavy metals.
  • Also, ensure any standards meet for Traceability and Sustainability ensured entails other regulatory bodies (AAFCO, FEDIAF).
  1. Development of Formulations
  • Implement keratin-rich feather protein in Kibble, or extruded treats, and snacks,
  • Include essential amino acids, and flavour, to maximize palatability, and nutrition.
  1. Traceability & Sustainability Narratives
  • Communicate the up cycling of poultry waste in labelling and sustainability stories.
  • Present quantified footprints—i.e., reduced landfill space use and carbon footprint.
  1. Sensory & Consumer Research
  • Conduct owner acceptance studies on dry food or treats.
  • Investigate any perceptions around inclusion of a poultry by-product.
  1. Long-term health
  • Include monitoring of digestibility, weight maintenance, and metabolic markers in chronic feeding trials.

Conclusion

Keratin from feathers is a sustainable, high-protein source of potential innovation for pet food development – particularly in sectors valuing waste valorization and circular economy. For producers to be successful, they must mitigate digestibility and palatability concerns because of optimizing extruded processes and addition of flavor elements.

As large scale extrusion is developed and readily available, keratin-rich feathers meal could be a low-cost and sustainable option in dry kibble, functional treats or blended diets.

Citation: Animal Feed Science and Technology (2024). Extrusion Processing of Feather Meal for Improved Keratin Digestibility in Pet Diets. DOI: 10.1016/j.anifeedsci.2024.XXXXX