The Food Safety and Standards Authority of India (FSSAI) has released updated guidance that allows for the use of post-consumer recycled polyethylene terephthalate (rPET) in food contact materials, as long as the recycling process is approved, contamination is reduced to safe levels, and there is clear labelling on the resulting packaging. [1]

Global Guidelines on Recycled PET (rPET) for Food Contact Materials: Insights from FSSAI

Regulation, Latest   Aug 13, 2025

The Food Safety and Standards Authority of India (FSSAI) has released updated guidance that allows for the use of post-consumer recycled polyethylene terephthalate (rPET) in food contact materials, as long as the recycling process is approved, contamination is reduced to safe levels, and there is clear labelling on the resulting packaging. [1]

This change demonstrates regulatory support for India’s sustainability goals and strengthens globally facilitated circular economy objectives for the packaging sector. It also achieves the dual goals of protecting human health and the environment while opening the door for new ideas for food products, along with food R&D product formulation services that centre on sustainably integrating packaging to meet consumer demand.

Summary of important aspects of the Guidelines Accepted Technologies:

Super-Clean, Melt-in, Paste-in, Chemical Recycling. mechanical recycling is not allowed for any food contact.

Testing Standards:

IS:12252, IS:9845, IS:9833 no contamination more than 220 µg/kg in resin, and ≤ 10 µg/kg food simulants.

Labelling requirements:

FCM-rPET logo, percentage recycled content provided, and “made with recycled PET” statement.

Document & Audits:

 Form I submission, audits for compliance of the report annually, and traceability files. Sustainability target: 30% rPET in PET packaging in FY 2025-26. [2]

Scope of the regulation: [1]

Aspect

Details

Applicable To

Food Business Operators (FBOs) using PET in primary food packaging

Material Covered

Post-consumer PET processed via approved decontamination

End-Use Applications

Bottles, trays, films, containers in direct food contact

Exclusions

Non-food applications, mechanically recycled PET

Regulatory & Safety Information Approved Recycling Technologies:

  • Super-Clean Recycling – removes contaminants, at a molecular-level.
  • Melt-In Processing – uses heat extrusion, with decontamination as part of the process.
  • Paste-In Processing – solvent-assisted cleaning with decontamination before reform.
  • Chemical Recycling – breaks PET down to its monomers for re-polymerization. [2]

 

Safety & Compliance Parameters:

  • Challenge Tests – worst-case contamination scenarios.
  • Migration Tests – does whatever contaminant(s) not migrate into food.
  • Extraction Tests – shows any residual contaminant(s) are at/under IS limits. [2]

Testing by NABL/ILAC accredited labs is required. This process involves food product formulation specialists to ensure packaging safety compliance.

Fundamentals of rPET Adoption on the Market

For Manufacturers:

  • Improvements to high-grade decontamination lines, including quality assurance measures process for ensuring rPET safety.
  • Product labels and marketing must accurately indicate the total amount of rPET contained in the product.
  • We should expect additional operational costs within the testing, and certification phases.

Partnering with food R&D product formulation services can help integrate rPET smoothly into product pipelines.

For Retailers & Brands:

  • This provides a platform to market sustainability credentials.
  • This aligns with their environmental, social, and governance (ESG) reporting.

Additionally, there is an opportunity to appeal to urban ecologically conscious consumers willing to pay extra for sustainable packaging.

For Consumers:

  • Recycled packaging options that are safe and transparent.
  • Visual recognition with the FCM -rPET logo

For Exporters:

Providing compliance that will allow entry into similar standards and compliance standard EU & US markets.

Product Image:

Brand Name: Coca-Cola

Sustainability Context

In India, it is estimated that around 9.4 million tonnes of plastic waste is generated annually, with PET accounting for a lot of the recyclable plastic.

By officially permitting rPET in food contact materials the FSSAI:

  • Promotes diversion from landfills and oceans.
  • Reduces carbon footprint in the manufacturing of packaging products.
  • Promotes mass of circular economy models and use of PET in loops.
  • Provide cross-functional opportunities for food product development teams to embed sustainability into food product formulation.

International Comparison [3]

Parameter

India (FSSAI)

EU (EFSA)

US (FDA)

Approval Authority

FSSAI

EFSA (European Food Safety Authority)

US FDA

Approved Technologies

Super-Clean, Melt-In, Paste-In, Chemical Recycling

Super-Clean & EFSA-approved processes

FDA-cleared recycling processes

Contamination Limit

≤ 220 µg/kg resin

≤ 0.1 µg/kg food simulant

≤ 0.5 µg/kg food simulant

Migration Testing

Mandatory as per IS:9845

Mandatory as per EU Reg. 10/2011

Mandatory under Title 21 CFR

Documentation

Form I + annual audits

Application dossier to EFSA

Letter of No Objection (LNO)

Labeling

FCM-rPET logo + % recycled content

% rPET declaration not mandatory

No federal logo requirement

Sustainability Target

30% rPET in PET packaging by 2025–26

25% by 2025, 30% by 2030

No national target, varies by state

Best Practices for FBOs Taking on to rPET

  • Verify Recycling Sources – Only use certified rPET sources with verified processes.
  • Invest in Testing – Work with accredited laboratories for migration, challenge and extract tests.
  • Put in Place Traceability Systems – Keep records of sourcing information from the block level
  • Train Internal Staff – Train product development, QA, and marketing staff on new requirements.
  • Normalise with Global Standards – If exporting, coordinate compliance between FSSAI requirements and market of destination rules.

Collaborate with food R&D product formulation services to safely integrate rPET packaging.  [4]

Summary table:

Parameter

Requirement

Approved Recycling

Super-Clean, Melt-In, Paste-In, Chemical

Safety Limits

Resin ≤ 220 µg/kg; Food simulant ≤ 10 µg/kg

Mandatory Labeling

FCM-rPET logo + % recycled content

Compliance Process

Form I submission + annual audits

Sustainability Target

30% rPET in PET packaging by FY 2025–26

Conclusion

The launch of these rPET guidelines is an enormous advancement in regulations and sustainability for India. By incorporating technical safety measurements alongside sustainability targets, FSSAI enables recycled PET to enter the food chain in a way that is both safe and transparent.

This harmonizes India’s packaging regulations with global practices and encourages innovation within food product development and nutritional product development sectors. Manufacturers and food product formulation specialists have a new opportunity to develop sustainable packaging solutions that align with consumer and environmental priorities.

Ensure your rPET packaging meets FSSAI’s safety and labelling rules. Partner with Food Research Lab for regulatory compliance, safe packaging integration, and food R&D product formulation services.