Marination Masala: Formulation and Shelf-Life Assessment

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Development and Characterization of Marination Masala

Our Role

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Today’s Task

What We did Today?

Event: Development and Characterization of Marination Masala

The objective of today’s task was to formulate marination masala into two distinct variants for an Indian client. Variant 1 (Red Marination Masala) and Variant 2 (Green Marination Masala) were planned to develop with differentiation primarily based on ingredient selection. In Variant 1, red chilli was considered along with the base ingredients to impart a characteristic red hue and spiciness. In contrast, Variant 2 will be included with fresh greens and green chilli, contributing to a vibrant green colour and a distinct herbal flavour profile. A flavour enhancer was also considered for both variants to improve palatability, retention of freshness, and overall flavour stability during storage. The vivid coloration in both formulations will be achieved through the strategic use of different chilli varieties, ensuring natural colour enhancement and sensory appeal.

How I Felt Before Starting – Developing Marination Masala

The primary challenge in this formulation involved optimizing the flavour profile of each variant while effectively incorporating functional ingredients. It was essential to maintain an appropriate balance between spice intensity and overall flavour, ensuring that the blend did not become overpowering. These challenges were successfully managed through a stepwise addition of spices and continuous sensory evaluations, resulting in a well-balanced flavour profile and consistent product quality across both variants.

Formulation & Stability Assessment of Functional Masala Marinades
Formulation & Stability Assessment of Functional Masala Marinades
Formulation & Stability Assessment of Functional Masala Marinades
Formulation & Stability Assessment of Functional Masala Marinades

🧪 What We Did Today?

Product Development Plan – Preparation and Quality Assessment of Marination Masala

  • Formulation of Marination Masala into two variants
  • Optimization of spice and flavour to prevent over powering of the ingredients
  • Characterization and evaluation of Marination Masala

Key Steps Followed Today:

  • All the ingredients selected were validated against FSSAI regulations through scientific ingredient and regulatory research.
  • Raw ingredients such as spices (whole and powdered), oil, and functional components were carefully sourced, cleaned, and prepared to ensure quality and safety.
  • Dry spices and seeds were lightly roasted to enhance flavour, aroma, and shelf stability.
  • Fresh greens were blanched for 2 minutes to reduce microbial load and facilitate smooth processing.
  • The dry ingredients were ground into a fine, uniform powder using a spice grinder.
  • Blanched greens were blended separately into a smooth paste.
  • Both wet and dry ingredients were incorporated into the milk base along with flavour enhancers, ensuring a homogeneous mixture.
  • The mixture was seasoned with fennel and cumin seeds as a final flavour enhancement step.
  • Roasted Channa powder was added to improve consistency, texture, flavour, and nutritional value.
  • The variants of Marination Masala are as follows

Variant 1 – Green Marination Masala

Variant 2 – Red Marination Masala

  • The formulated masala was subjected to mild pasteurization to enhance microbial safety and shelf life.
  • The product was rapidly cooled to ambient temperature to preserve freshness and prevent microbial growth.
  • The cooled masala was filled into sterilized containers under aseptic conditions to minimize contamination.
  • Packaging was carried out under hygienic conditions, followed by sealing to extend shelf life. The product was then stored under refrigerated or ambient conditions, depending on the formulation and preservative system used.

📚 What I Learned?

Observations & Learnings

  • The colour and appearance of both variants were visually appealing, exhibiting a uniform texture and consistent composition.
  • The creamy texture reflected the efficient blending and homogenization of all ingredients, ensuring smoothness and product stability.

Outcome

Outcome

Proximate Analysis

Nutrient

Variant 1

Variant 2

Carbohydrate

9

8

Protein

6

6

Fat

20

20

Shelf Life: The product had a shelf life of up to 12 months under sealed conditions. Once opened, it should be consumed within 2 months, as prolonged exposure to air may lead to rancidity and flavour deterioration.

Organoleptic Evaluation

Quality

Variant 1

Variant 2

Appearance

7.9

7.4

Colour

7.9

7.5

Flavour

7.8

7.7

Taste

7.8

7.7

Texture

7.9

7.7

Mouthfeel

7.9

7.8

Overall Acceptibility

7.9

7.7

Organoleptic evaluation of RTE Sausage

What Went Well

  • Systematic ingredient selection and precise ratio control enabled reproducible outcomes and facilitated easy scaling for batch production.
  • The inclusion of functional ingredients contributed to an enhanced and balanced sensory profile.
  • Mild pasteurization effectively extended the shelf life while preserving the nutritional integrity of the formulation.

⚠️ What Could Be Improved

  • The ingredient ratios, particularly for chillies and green leaves, could be further optimized to reduce bitterness or excessive pungency and achieve flavour harmony across various protein types.
  • Trials with different protein substrates can be conducted to fine-tune the flavour profile and ensure compatibility across diverse applications.
  • Incorporating probiotic cultures may enhance meat safety, texture, and flavour, potentially transforming the product into a functional marination system with added health benefits.

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